Flying Faders
2022-09-27 | By Adafruit Industries
License: See Original Project Programmers
Courtesy of Adafruit
Guide by John Park
Overview
Motorized slide potentiometers, or "flying faders", are incredibly cool. They are most commonly found on large mixing boards at high end recording studios, used to allow fine control of audio levels while permitting pre-set positions to be recalled in real-time.
They consist of a slide potentiometer, and a motor that can convert rotational motion to linear motion, and either a capacitive touch sensor or current sensor to allow interaction with the fader while it is moving (the sensing prevents motor stalling or stripping of gears).
This guide will show you how to use the motorized slide pot with touch sensor in your projects -- this can be anything from lighting control to MIDI synths, to animatronics, or home automation!
Parts
Motorized Slide Potentiometer - 10KΩ Linear with 5V DC Motor
Tactile Switch Assortment - 25 Different Buttons - 10 pcs each
1 x 47uF Electrolytic Capacitors
Premium Silicone Covered Male-Male Jumper Wires - 200mm x 40
Build the Flying Fader Circuit
Wiring
The motorized slide pot has three subsystems to connect to the microcontroller/driver circuit:
Potentiometer
Motor
Touch sense
The potentiometer is read as a voltage divider by the microcontroller. It has three pins -- positive voltage, wiper (the sliding, variable potentiometer part), and ground. These are connected as such to the Feather:
Potentiometer pin 1 to Feather GND
Potentiometer pin 2 to Feather A0 (any analog ADC pin works)
Potentiometer pin 3 to Feather 3V
The touch sense strip is the pin labeled "T" in the datasheet and connects to any cap sense capable pin on the microcontroller.
Touch sense pin to Feather A3
Feather A3 to 1MΩ resistor to GND (without the resistor, cap touch will not work on some microcontroller chips)
The motor is connected to an h-bridge driver. This allows the microcontroller to control the motor at variable speeds in both "forward" and "reverse" directions.
Motor A pin to L9110 Output A (pin 1)
Motor B pin to L9110 Output B (pin 4)
Feather D12 to L9110 Input A (pin 6)
Feather D11 to L9110 Input B (pin 7)
Feather USB 5V to L9110 VCC (pins 2, 3)
L9110 GND (pins 5, 8) to Feather GND
The motor is rated for 6V-10V but works fairly well at 5V. If you have trouble, particularly with touch sensitivity, make sure your USB port is providing a clean 5V, otherwise, you can hook up and external supply so long as you ground it. 8V really zips along nicely!
Wire the Fader
The motorized slide pot has solder lugs for connection points. Strip some insulation from your jumper wires and solder them to the lugs. You can also use heat shrink tubing to neaten up the wiring as shown here.
Buttons
For the demo here, we'll also use four momentary switch pushbuttons. They are connected respectively to Feather D5, D6, D9, D10 on one side and GND on the other.
Here's the whole kit and caboodle wired together for use.
Install CircuitPython
CircuitPython is a derivative of MicroPython designed to simplify experimentation and education on low-cost microcontrollers. It makes it easier than ever to get prototyping by requiring no upfront desktop software downloads. Simply copy and edit files on the CIRCUITPY drive to iterate.
CircuitPython QuickStart
Follow this step-by-step to quickly get CircuitPython running on your board.
Download the latest version of CircuitPython for this board via circuitpython.org
Click the link above to download the latest CircuitPython UF2 file.
Save it wherever is convenient for you.
To enter the bootloader, hold down the BOOT/BOOTSEL button (highlighted in red above), and while continuing to hold it (don't let go!), press and release the reset button (highlighted in blue above). Continue to hold the BOOT/BOOTSEL button until the RPI-RP2 drive appears!
If the drive does not appear, release all the buttons, and then repeat the process above.
You can also start with your board unplugged from USB, press, and hold the BOOTSEL button (highlighted in red above), continue to hold it while plugging it into USB, and wait for the drive to appear before releasing the button.
A lot of people end up using charge-only USB cables and it is very frustrating! Make sure you have a USB cable you know is good for data sync.
You will see a new disk drive appear called RPI-RP2.
Drag the adafruit_circuitpython_etc.uf2 file to RPI-RP2.
The RPI-RP2 drive will disappear, and a new disk drive called CIRCUITPY will appear.
That's it, you're done! :)
Safe Mode
You want to edit your code.py or modify the files on your CIRCUITPY drive but find that you can't. Perhaps your board has gotten into a state where CIRCUITPY is read-only. You may have turned off the CIRCUITPY drive altogether. Whatever the reason, safe mode can help.
Safe mode in CircuitPython does not run any user code on startup and disables auto-reload. This means a few things. First, safe mode bypasses any code in boot.py (where you can set CIRCUITPY read-only or turn it off completely). Second, it does not run the code in code.py. And finally, it does not automatically soft-reload when data is written to the CIRCUITPY drive.
Therefore, whatever you may have done to put your board in a non-interactive state, safe mode gives you the opportunity to correct it without losing all of the data on the CIRCUITPY drive.
Entering Safe Mode in CircuitPython 6.x
This section explains entering safe mode on CircuitPython 6.x.
To enter safe mode when using CircuitPython 6.x, plug in your board or hit reset (highlighted in red above). Immediately after the board starts up or resets, it waits 700ms. On some boards, the onboard status LED (highlighted in green above) will turn solid yellow during this time. If you press reset during that 700ms, the board will start up in safe mode. It can be difficult to react to the yellow LED, so you may want to think of it simply as a slow double click of the reset button. (Remember, a fast double click of reset enters the bootloader.)
Entering Safe Mode in CircuitPython 7.x
This section explains entering safe mode on CircuitPython 7.x.
To enter safe mode when using CircuitPython 7.x, plug in your board or hit reset (highlighted in red above). Immediately after the board starts up or resets, it waits 1000ms. On some boards, the onboard status LED (highlighted in green above) will blink yellow during that time. If you press reset during that 1000ms, the board will start up in safe mode. It can be difficult to react to the yellow LED, so you may want to think of it simply as a slow double click of the reset button. (Remember, a fast double click of reset enters the bootloader.)
In Safe Mode
Once you've entered safe mode successfully in CircuitPython 6.x, the LED will pulse yellow.
If you successfully enter safe mode on CircuitPython 7.x, the LED will intermittently blink yellow three times.
If you connect to the serial console, you'll find the following message.
Auto-reload is off. Running in safe mode! Not running saved code. CircuitPython is in safe mode because you pressed the reset button during boot. Press again to exit safe mode. Press any key to enter the REPL. Use CTRL-D to reload.
You can now edit the contents of the CIRCUITPY drive. Remember, your code will not run until you press the reset button, or unplug and plug in your board, to get out of safe mode.
Flash Resetting UF2
If your board ever gets into a really weird state and doesn't even show up as a disk drive when installing CircuitPython, try loading this 'nuke' UF2 which will do a 'deep clean' on your Flash Memory. You will lose all the files on the board, but at least you'll be able to revive it! After loading this UF2, follow the steps above to re-install CircuitPython.
Download flash erasing "nuke" UF2
Code the Flying Fader in CircuitPython
Text Editor
Adafruit recommends using the Mu editor for editing your CircuitPython code. You can get more info in this guide.
Alternatively, you can use any text editor that saves simple text files.
Download the Project Bundle
Your project will use a specific set of CircuitPython libraries and the code.py file. To get everything you need, click on the Download Project Bundle link below, and uncompress the .zip file.
Drag the contents of the uncompressed bundle directory onto your Feather board's CIRCUITPY drive, replacing any existing files or directories with the same names, and adding any new ones that are necessary.
# SPDX-FileCopyrightText: 2022 John Park for Adafruit Industries # SPDX-License-Identifier: MIT # Motorized fader demo import time import board import pwmio import analogio import touchio import neopixel from digitalio import DigitalInOut, Pull from adafruit_debouncer import Debouncer from adafruit_motor import motor MIDI_DEMO = False # set to True to send MIDI CC # optional MIDI setup if MIDI_DEMO: import usb_midi import adafruit_midi from adafruit_midi.control_change import ControlChange midi = adafruit_midi.MIDI(midi_out=usb_midi.ports[1], out_channel=0) fader_cc_number = 16 # Button setup to store four saved values button_pins = (board.D10, board.D9, board.D6, board.D5) buttons = [] for button_pin in button_pins: tmp_pin = DigitalInOut(button_pin) tmp_pin.pull = Pull.UP buttons.append(Debouncer(tmp_pin)) saved_positions = (230, 180, 120, 60) # pre-saved positions for the buttons to call # Slide pot setup fader = analogio.AnalogIn(board.A0) fader_position = fader.value # ranges from 0-65535 fader_pos = fader.value // 256 # make 0-255 range last_fader_pos = fader_pos # Motor setup PWM_PIN_A = board.D12 # pick any pwm pins on their own channels PWM_PIN_B = board.D11 # DC motor driver setup -- these pins go to h-bridge driver such as L9110 pwm_a = pwmio.PWMOut(PWM_PIN_A, frequency=50) pwm_b = pwmio.PWMOut(PWM_PIN_B, frequency=50) motor1 = motor.DCMotor(pwm_a, pwm_b) # Touch setup pin goes from touch pin on slide pot to touch capable pin and then 1MΩ to gnd touch = touchio.TouchIn(board.A3) touch.threshold = touch.raw_value + 30 # tune for fader knob cap # NeoPixel setup led = neopixel.NeoPixel(board.NEOPIXEL, 1, brightness=0.2, auto_write=True) led.fill(0xff0000) def clamp(num, min_value, max_value): # function for clamping motor throttle -1.0 to 1.0 return max(min(num, max_value), min_value) def go_to_position(new_position): global fader_pos # pylint: disable=global-statement fader_pos = int(fader.value//256) while abs(fader_pos - new_position) > 2 : if fader_pos > new_position : speed = 2.25 * abs(fader_pos - new_position) / 256 + 0.12 speed = clamp(speed, -1.0, 1.0) motor1.throttle = speed led[0] = (fader_pos, 0, 0) if MIDI_DEMO: global fader_cc # pylint: disable=global-statement fader_cc = int(fader_pos / 2) # cc is 0-127 midi.send(ControlChange(fader_cc_number, fader_cc)) if fader_pos < new_position: speed = -2.25 * abs(fader_pos - new_position) / 256 - 0.12 speed = clamp(speed, -1.0, 1.0) motor1.throttle = speed led[0] = (fader_pos, 0, 0) if MIDI_DEMO: fader_cc = int(fader_pos / 2) # cc is 0-127 midi.send(ControlChange(fader_cc_number, fader_cc)) fader_pos = int(fader.value//256) motor1.throttle = None print("--__ Flying Fader Demo __--") print("\n"*4) go_to_position(saved_positions[3]) # boot up demo go_to_position(saved_positions[0]) time.sleep(.6) current_saved_position = 0 # state to store which is current position from the list while True: for i in range(len(buttons)): buttons[i].update() if buttons[i].fell: # if a button is pressed, update the position from list current_saved_position = i if touch.value: motor1.throttle = None # idle else: go_to_position(saved_positions[current_saved_position]) filter_amt = 0.1 # higher number will be a slower filter between 1.0 and 0.1 is good fader_pos = int((filter_amt * last_fader_pos) + ((1.0-filter_amt) * fader.value//256)) led[0] = (fader_pos, 0, 0) if abs(fader_pos - last_fader_pos) > 1 : # do things in here, e.g. send MIDI CC fader_width = 90 # for text visualization in serial output print("-" * (fader_width - int(fader_pos/3)), fader_pos, "-" * int(fader_pos/3), end='\r') last_fader_pos = fader_pos if MIDI_DEMO: fader_cc = int(fader_pos / 2) # cc is 0-127 midi.send(ControlChange(fader_cc_number, fader_cc))
Use the Flying Fader
Once the code is up and running, allow it to run through the boot up sequence that will move the fader to a couple of position presets, and it will also calibrate the touch sensor. Be sure not to touch the potentiometer during this start up.
Then, you can press any of the four buttons to go to a preset location or move the fader -- you'll feel the motor is disengaged until you let go, then it will move back to the last preset position!
The default may be fine, but you can fine tune the touch sensitivity by adjusting the value of this line: touch.threshold = touch.raw_value + 30
How It Works
Libraries
First, the code imports the necessary libraries. In particular:
pwmio along with adafruit_motor is used to control the motor speed and direction via the H-bridge driver
analogio is used to read the slide potentiometer as an analog input
touchio is used to detect when the potentiometer lever is being touched
import time import board import pwmio import analogio import touchio import neopixel from digitalio import DigitalInOut, Pull from adafruit_debouncer import Debouncer from adafruit_motor import motor
Button Setup
Button setup is optional (you can use the motorized slide pot without buttons) but it's nice to have some buttons to press to go to preset positions. You could also repurpose these to record new presets if you like.
button_pins = (board.D10, board.D9, board.D6, board.D5) buttons = [] for button_pin in button_pins: tmp_pin = DigitalInOut(button_pin) tmp_pin.pull = Pull.UP buttons.append(Debouncer(tmp_pin))
The saved_positions list is a set of integer numbers that can be recalled by pressing buttons. Change these to whatever you like.
saved_positions = (230, 180, 120, 60)
Slide Potentiometer Setup
The slide potentiometer is set up as an analog input using analogio on pin A0 (an ADC pin is required) named fader.
By reading the pin value (fader.value) a 16-bit value is returned -- we then convert this to a 0-255 range for use in the code (the ADC is usually 12- or 10-bit, so the 16-bit value tends to be too noisy in practice. The 8-bit works very well.)
A state variable called last_fader_pos is created so we can detect when the pot position is changed.
fader = analogio.AnalogIn(board.A0) fader_position = fader.value # ranges from 0-65535 fader_pos = fader.value // 256 # make 0-255 range last_fader_pos = fader_pos
Motor Setup
The motor is a DC motor that can be controlled to go in either direction or at varying speed by using a full H-bridge driver, in this case the L9910.
To do this, we'll use two PWM (pulse width modulation) pins from the microcontroller which act as a sort of pseudo analog output.
The two PWM objects are created with a frequency of 50Hz (more on tuning PWM for DC motors in this guide), and then the motor1 object is created using motor.DCMotor().
PWM_PIN_A = board.D12 PWM_PIN_B = board.D11 pwm_a = pwmio.PWMOut(PWM_PIN_A, frequency=50) pwm_b = pwmio.PWMOut(PWM_PIN_B, frequency=50) motor1 = motor.DCMotor(pwm_a, pwm_b)
Touch Setup
Next, the capacitive touch sense for the pot lever is set up. This requires a touch-capable pin.
You can fine-tune the touch threshold if you want or use the setting that is self-calibrated during setup.
touch = touchio.TouchIn(board.A3) touch.threshold = touch.raw_value + 30
Clamp Function
This function is created to simply clamp the motor throttle values between -1.0 and 1.0.
def clamp(num, min_value, max_value): return max(min(num, max_value), min_value)
Go_to_position Function
This function is called whenever the fader needs to fly to a new position!
The new_position argument can be a value from 0-255.
The way this works is a sort of PD (position-derivative) feedback loop. Essentially, the motor moves a tiny bit, then the slide potentiometer value is read. The difference between the current position and the new position will continue to decrease, approaching zero, as the motor moves the slide to the goal.
To avoid overshoot, the throttle value is decreased as the slider gets closer to the goal, sort of like slowing a car by letting off the gas before hitting the brakes at a stop sign.
def go_to_position(new_position): global fader_pos fader_pos = int(fader.value//256) while abs(fader_pos - new_position) > 2 : if fader_pos > new_position : speed = 2.25 * abs(fader_pos - new_position) / 256 + 0.12 speed = clamp(speed, -1.0, 1.0) motor1.throttle = speed led[0] = (fader_pos, 0, 0) if fader_pos < new_position: speed = -2.25 * abs(fader_pos - new_position) / 256 - 0.12 speed = clamp(speed, -1.0, 1.0) motor1.throttle = speed led[0] = (fader_pos, 0, 0) fader_pos = int(fader.value//256) motor1.throttle = None
Main Loop
The main loop of the program does three essential things:
Check for button presses, which change the current_saved_position value
Check for touch sense on the potentiometer lever, which disables the motor throttle to allow free movement. When the touch is removed, the go_to_positon() function is called to return the fader to the last position
Watch for changes to the potentiometer value -- this can be both when manually moving the fader or when the motor is driving it. When the fader is slid, the analog values are filtered to remove noise/jitter and then anything you want to happen, happens! This can be LED fading, MIDI output, etc.
for i in range(len(buttons)): buttons[i].update() if buttons[i].fell: # if a button is pressed, update the position from list current_saved_position = i if touch.value: motor1.throttle = None # idle else: go_to_position(saved_positions[current_saved_position]) filter_amt = 0.1 # higher number will be a slower filter between 1.0 and 0.1 is good fader_pos = int((filter_amt * last_fader_pos) + ((1.0-filter_amt) * fader.value//256)) led[0] = (fader_pos, 0, 0) if abs(fader_pos - last_fader_pos) > 1 : # do things in here, e.g. send MIDI CC fader_width = 90 # for text visualization in serial output print("-" * (fader_width - int(fader_pos/3)), fader_pos, "-" * int(fader_pos/3), end='\r') last_fader_pos = fader_pos
Code Customization
The demo code includes an option to send MIDI CC values. To enable this, simply change the line:
MIDI_DEMO = False
to
MIDI_DEMO = True
This will allow the code to load the necessary MIDI libraries and then send 0-127 values over MIDI channel 1 CC number 16. (You can change those settings as well if you like.)
Try firing up a software synthesizer and set a synth parameter to be controlled by your flying fader!
Code the Flying Fader in Arduino
The Arduino version works in nearly the same way as the CircuitPython version. First, set up the Arduino IDE for use with Feather RP2040 as shown in this guide.
Then, copy the code below and paste it into a new Arduino document. Save it in your Arduino project folder, and then upload it to the Feather, using the settings shown in the guide linked above.
// SPDX-FileCopyrightText: 2022 John Park for Adafruit Industries // SPDX-License-Identifier: MIT // Motorized fader demo // capsense implementation by @todbot / Tod Kurt #include <Bounce2.h> const int pwmA = 12; // motor pins const int pwmB = 11; const int fader = A0; // fader pin int fader_pos = 0; float filter_amt = 0.75; float speed = 1.0; int saved_positions[] = { 230, 180, 120, 60 } ; int current_saved_position = 1 ; const int num_buttons = 4; const int button_pins[num_buttons] = {10, 9, 8, 7}; // feather silk != arduino pin number. 10, 9, 6, 5 on board Bounce buttons[num_buttons]; bool motor_release_state = false; // to handle motor release class FakeyTouch { public: FakeyTouch( int apin, int athreshold = 300 ) { // tune the threshold value to your hardware pin = apin; thold = athreshold; } void begin() { baseline = readTouch(); } int readTouch() { pinMode(pin, OUTPUT); digitalWrite(pin,HIGH); pinMode(pin,INPUT); int i = 0; while( digitalRead(pin) ) { i++; } return i; } bool isTouched() { return (readTouch() > baseline + thold); } int baseline; int thold; int pin; }; const int touchpin_F = A3; FakeyTouch touchF = FakeyTouch( touchpin_F ); void setup() { Serial.begin(9600); delay(1000); pinMode (pwmA, OUTPUT); pinMode (pwmB, OUTPUT); analogWriteFreq(100); analogWrite(pwmA, 0); analogWrite(pwmB, 0); for (uint8_t i=0; i< num_buttons; i++){ buttons[i].attach( button_pins[i], INPUT_PULLUP); } } int last_fader_pos = fader_pos; void loop() { for (uint8_t i=0; i< num_buttons; i++){ buttons[i].update(); if( buttons[i].fell()) { current_saved_position = i; go_to_position(saved_positions[current_saved_position]); } } if( touchF.isTouched()){ motor_release_state = true; analogWrite(pwmA, 0); analogWrite(pwmB, 0); delay(60); } else{ motor_release_state = false; go_to_position(saved_positions[current_saved_position]); } fader_pos = int( (filter_amt * last_fader_pos) + ( (1.0-filter_amt) * int(analogRead(fader) / 4 )) ); if (abs(fader_pos - last_fader_pos) > 1) { Serial.println(fader_pos); if (motor_release_state==false){ go_to_position(saved_positions[current_saved_position]); } last_fader_pos = fader_pos; } } void go_to_position(int new_position) { fader_pos = int(analogRead(fader) / 4); while (abs(fader_pos - new_position) > 4) { if (fader_pos > new_position) { speed = 2.25 * abs(fader_pos - new_position) / 256 + 0.2; speed = constrain(speed, -1.0, 1.0); if (speed > 0.0) { analogWrite(pwmA, 255); analogWrite(pwmB, 0); } } if (fader_pos < new_position) { speed = 2.25 * abs(fader_pos - new_position) / 256 - 0.2; speed = constrain(speed, -1.0, 1.0); if (speed > 0.0) { analogWrite(pwmA, 0); analogWrite(pwmB, 255); } } fader_pos = int(analogRead(fader) / 4); } analogWrite(pwmA, 0); analogWrite(pwmB, 0); }
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