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Assembling Keybow 2040

2023-09-14 | By Pimoroni

License: See Original Project Keyboards

Courtesy of Pimoroni

Guide by Pimoroni

In this tutorial, you'll learn how to assemble your Keybow 2040 mini ‎mechanical keyboard. Because the RP2040 chip on our latest Keybow is ‎stowed safely aboard the middle layer of PCB, assembly is super simple and ‎should take less than 15 minutes.‎

This tutorial is for assembling the 16-key, RP2040 based Keybow, if you've ‎got one of those read on! If you have a Keybow with a Raspberry Pi Zero in it, ‎you'll need to follow the 3-key or 12-key tutorial instead.‎

What you'll need

  • A Keybow 2040 kit
  • A data capable USB-C cable
  • A small (PH1) Phillips screwdriver
  • If you opted for the bare version of the Keybow, you'll also need ‎keycaps and switches

What's included

Here's a list of everything you should have in the box. If you're missing ‎anything, drop us an email at support@pimoroni.com and we'll get it sorted.‎

  • Keybow PCB base layer (gold and black, reversible, four small round ‎holes)
  • Keybow PCB middle layer (white and black, houses the RP2040, the ‎Kailh hot swap switch sockets, the LEDs and all the other electronic ‎gubbins)
  • Keybow PCB top layer/switch plate (gold and black, reversible, sixteen ‎big square holes)
  • Bag containing tiny standoffs and screws - you'll need eight screws and ‎four standoffs
  • ‎16 Kailh gold (clicky), silver (quiet) or copper (tactile) switches
  • 16 transparent, low-profile keycaps
  • ‎4 rubber feet

included_1

Attaching the Feet and Standoffs to the Base Layer

Before you start, you have some stylistic decisions to make! The two black ‎and gold layers (that's the top and bottom layers) can be fitted either way up, ‎so take a look at both sides and decide which artwork you would like to be on ‎the outside (we'll be using the sides with topographic contours as the outside ‎surfaces of our Keybow). Flip the base plate over, so that the outside is ‎facing towards you. Unpeel the little rubber feet from their backing and stick ‎them in the corners of the base plate.‎

attach_2

Then poke the screws through the holes in the baseplate from the side with ‎the feet on and screw the standoffs onto the other side.‎

feet_3

Attaching the Middle Layer

Place the middle layer on top of the standoffs, with the side with the buttons ‎and the RP2040 facing downwards and the LEDs facing upwards. Use the ‎four remaining screws to fasten the middle layer to the standoffs.‎

bottom_4

That's the bottom half of your Keybow assembled, you can set this aside for ‎a bit.‎

Attaching the Switches to the Top Layer/Switch Plate

Grab the top plate with the sixteen square holes in, and your switches.‎

The switches push tightly into the PCB switch plate, and then the whole plate ‎with switches mounted pushes down onto the middle layer, with the pins on ‎the switches being gripped in the hot-swap sockets.‎

It's important that you orient the switches the right way round when pushing ‎them into the plate. If you look carefully at the switches, you'll see they have ‎a little cavity underneath on one edge - the LEDs on the Keybow need to be ‎lined up with this channel so they should all be pointing towards the top edge ‎of your switch plate.‎

Push each switch into the plate, so that they sit flush. They're quite a tight fit, ‎but they should click in when they're properly fitted.‎

push_5

Next, we'll mount the key caps. It doesn't matter which way round they go, as ‎they're completely symmetrical. Push them all the way down onto the stems ‎on the switches.‎

switch_6

Flip the switch plate with switches and key caps mounted and take a look at ‎all of the pins on the switches. Sometimes, they can get bent slightly in ‎transit, but they all need to be straight to fit correctly into the hot-swap ‎sockets. You can gently bend them back into position if you need to.‎

Joining the Two Halves Together

join_7

Line up the bottom and top sections of your Keybow 2040 with each other ‎and sit the switch plate and switches in the correct location with the pins on ‎the switches in the sockets on the PCB. Once you're happy that all the pins ‎and sockets are aligned, you can gently push the switches down into the ‎sockets. It's best to hold the whole assembly at both sides and apply even ‎pressure, so that they all go in straight. The top and bottom sections should ‎go together easily, so if you feel resistance stop and double check that ‎everything's correctly lined up - it's possible to damage the PCB and/or hot ‎swap sockets if you try and force it!‎

Once you're done, the bottoms of all of the switches should sit flush with the ‎middle layer.‎

flush_8

That's it for assembly!

assembly_9

Next Steps

Connect your Keybow to your computer with the USB-C cable - it should show ‎up as a drive called CIRCUITPY (if it doesn't, double check that you're using a ‎USB cable that's capable of sending data). We've preinstalled CircuitPython ‎and the libraries required to run our examples and it will start up running hid-‎keys-simple - this example sets your Keybow up as a simple numeric keypad.‎

You can find more examples in the examples folder on the CIRCUITPY drive - ‎to run them, open up code.py in a text editor and replace the contents with the ‎copy and pasted code from the example (or you can copy the example file to ‎the CIRCUITPY drive and rename it to code.py if that's easier).‎

You can find more documentation on how to use the PMK library to ‎customise your Keybow on GitHub. We'd love to see what custom layouts ‎you come up with - drop us a line on Twitter and let us know!‎

That's all folks!‎

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