Industrial Solutions

Production Equipment

In today’s competitive environment, production equipment is becoming increasingly more sophisticated based on the demands of the market. Maximizing uptime and reducing down-time are primary goals for machine builders. Plug and play capability to help ensure quick integration will help companies get on-line faster to meet their Return On Invested Capital objectives. Electrical components which are built with increased ruggedness and reliability while designed for quick installation are critical factors for successful implementation.

HTS Heavy Duty Connectors: Accommodate up to 5000 V, 420 A and 216 contacts

TE offers a range of heavy duty connectors which serve a wide range of industries, including industrial. This range includes inserts for signal and power applications as well as combination inserts for signal and power in the same insert. Modular inserts are also available, which allow the end user to create unrestricted combinations of different inserts.

HTS connectors will accommodate up to 5000 V, 420 A and 216 contacts. The inserts are available in RJ45, USB, FireWire, fibre optics, D-sub, coax, pneumatic,power and signal. The connector housings are made from die-cast aluminum and are classified IP65 to IP68. EMI/EMC and corrosion protection is also possible which is essential in Industrial environments.

Circular Plastic Connectors (CPC): Consists of four sizes of pin and socket connectors

The CPC (Circular Plastic Connector) family consists of four sizes of pin and socket connectors arranged in six different series, which permit a wide range of different contact types. These connectors are used as a rugged power input/output connector solution in commercial applications such as automotive, aviation, measurement and control technology, pharmaceuticals, mechanical engineering and machine controls. Rapid connect and disconnect is achieved with the use of a coupling ring which is optional in the metal version. As an extension of the standard CPC ranges, splash-proof connectors classified as IP65 and IP67 are also available, as are connectors with metal housings.

M8/M12 Connectors and Cord Sets: PVC and PUR jacketed cables for indoor and outdoor use

TE offers a line of M8/M12 products for use in the industrial and factory automation markets. This connector system follows the established industry standards and consists of single-ended cable assemblies in lengths of two to ten metres. The cable assemblies are available with both PVC and PUR jacketed cables for indoor and outdoor use. They also include options for straight or right angle over-molded connector ends, shielding and LEDs. Panel mount products are offered for both PCB mount or solder cup. Field terminable products are available in both screw-type or solder cup termination style. Y-adapters are available for splitting of control signals and double-ended cord-sets are available upon request.

Industrial Ethernet Products: Variety of connectors and active products for applications

TE offers a variety of connectors and active products for Industrial Ethernet applications. These will accommodate all of your connection needs, from ruggdised RJ45 connectors to Ethernet switches. Solutions for both IP20 and IP67 applications are available.

Passive Products
IP20 field-installable RJ45 plugs, IP67 plug and receptacle kits, IP20 and IP67 cable assemblies and Industrial Ethernet Cable.

Active Products
Industrial Ethernet switches, media converters and device servers.

Switches: Cost effective, reliable and enhances productivity

The TE range of switches is designed to be cost-effective, reliable and to enhance productivity. Delivering a broad range of switch products that range from toggle, DIP switches and slide switches. In addition, customized switching solutions for customer applications from the mA-range up to 25 A are also offered. Rotary knobs, caps, boot seals and other accessories complete the extensive range.

Covering the widest possible variety of industrial applications, TE switches can be used anywhere including production lines, robotics, lifts, conveyers, control panels, vending machines cash dispensers and motion control systems

Relays: Cost effective solution for almost all main switching requirements

TE range of power relays provides a cost effective solution for almost all main switching requirements. Including the SCHRACK, Potter & Brumfield and OEG brands, these relays are for PCB, surface or rail mounting with up to 30 A capability. Products cover industrial, safety and many other applications - with solutions for high inrush, high temperature, energy saving and high reliability applications. All products meet the relevant international standards.

Filters: Three main categories of filters available

Corcom brand is one of the worldwide market leaders in the field of EMC filter technologies. The range offers filter solutions based on more than 50 years experience for clients in industrial applications. A large selection of off-the-shelf filters and already-proven special filters are available, in order to provide an optimal solution for noise reduction problems. TE Connectivity also offers the possibility of developing a custom-designed filter specially tailored to customers’ requirements. Three main categories of filter are available.

• IEC Plug Filter - Power Entry Modules (PEM) & IEC Plugs
• Single-Phase Filters
• Three-Phase Filters

Material Handling

A material handling system is often at the center of every manufacturing facility. Whether moving boxes in a distribution center or components off an assembly line, keeping the products moving is the key to efficiency and profitability. Today’s material handling systems are a complex network of motors, drives, belt systems, controls, and sensors all working together on a seamless platform. Ethernet based controls systems are becoming the preferred choice, even down to the device level.

HTS Heavy Duty Connectors: Accommodate up to 5000 V, 420 A and 216 contacts

TE offers a range of heavy duty connectors which serve a wide range of industries, including industrial. This range includes inserts for signal and power applications as well as combination inserts for signal and power in the same insert. Modular inserts are also available, which allow the end user to create unrestricted combinations of different inserts.

HTS connectors will accommodate up to 5000 V, 420 A and 216 contacts. The inserts are available in RJ45, USB, FireWire, fibre optics, D-sub, coax, pneumatic,power and signal. The connector housings are made from die-cast aluminum and are classified IP65 to IP68. EMI/EMC and corrosion protection is also possible which is essential in Industrial environments.

Circular Plastic Connectors (CPC): Consists of four sizes of pin and socket connectors

The CPC (Circular Plastic Connector) family consists of four sizes of pin and socket connectors arranged in six different series, which permit a wide range of different contact types. These connectors are used as a rugged power input/output connector solution in commercial applications such as automotive, aviation, measurement and control technology, pharmaceuticals, mechanical engineering and machine controls. Rapid connect and disconnect is achieved with the use of a coupling ring which is optional in the metal version. As an extension of the standard CPC ranges, splash-proof connectors classified as IP65 and IP67 are also available, as are connectors with metal housings.

M8/M12 Connectors and Cord Sets: PVC and PUR jacketed cables for indoor and outdoor use

TE offers a line of M8/M12 products for use in the industrial and factory automation markets. This connector system follows the established industry standards and consists of single-ended cable assemblies in lengths of two to ten metres. The cable assemblies are available with both PVC and PUR jacketed cables for indoor and outdoor use. They also include options for straight or right angle over-molded connector ends, shielding and LEDs. Panel mount products are offered for both PCB mount or solder cup. Field terminable products are available in both screw-type or solder cup termination style. Y-adapters are available for splitting of control signals and double-ended cord-sets are available upon request.

Industrial Ethernet Products: Variety of connectors and active products for applications

TE offers a variety of connectors and active products for Industrial Ethernet applications. These will accommodate all of your connection needs, from ruggdised RJ45 connectors to Ethernet switches. Solutions for both IP20 and IP67 applications are available.

Passive Products
IP20 field-installable RJ45 plugs, IP67 plug and receptacle kits, IP20 and IP67 cable assemblies and Industrial Ethernet Cable.

Active Products
Industrial Ethernet switches, media converters and device servers.

Cable Assemblies: Produces a wide range of standard and custom

TE produces a wide range of standard and custom cable assemblies and value added products for use in an endless list of applications across every industry. Value added cable assemblies can be custom-designed to meet individual requirements, and global manufacturing capabilities are also available for demand fulfilment based on customers needs.

Comprehensive engineering design and support teams can provide solutions for even the most demanding applications, from harsh environment to industrial applications. Solutions can be developed to meet individual needs and the entire project can be managed for the customer from conception through project launch - meeting quality, cost.

TE's value added products business development team can create comprehensive cost reduction roadmaps that provide a structured and systematic approach to achieving long-term cost targets. The overall aim is to create sustainable lowest-cost solutions through the use of proven cost-reduction techniques, combined with comprehensive design and manufacturing capabilities.

Forklift

The logistical chain in today’s competitive environment is important in providing on time delivery and great service. Whether it is an electric, gas, or diesel driven forklift, the technology which drives the equipment and improves the user interface is becoming more sophisticated. Having the right balance between controller, sensors, drive units and motors is important to long term reliability. Using the most reliable components will ensure highest level of productivity and lowest cost of ownership.

Dynamic Series: Solutions for wire-to-wire, wire-to-panel and wire-to-board applications

Dynamic Series Connectors are the perfect solution for wire-to-wire, wire-to-panel and wire-to-board applications. The Dynamic Series family of products offers solutions for both signal and power, and is further segmented by current rating. The D-1000 series offers the smallest centerline spacing of 2mm (0.078") and 3 to 5A per line whilst the D-5000 series offers the largest centerline spacing of 10.16mm (0.400") and 12.5 to 48A per line.

The Dynamic Series family of products has a connector solution for almost all applications, and new additions to this series are constantly being made.

MATE-N-LOK Connector System: Reliable, versatile and ease of use

MATE-N-LOK products are a reliable, versatile and environmentally-friendly connector system with crimp poke contacts, available in strip or loose piece. Efficient polarisation and connector latching are features of this economical connector range.

The Mini-Universal MATE-N-LOK connector was developed for low voltage halogen lamp termination, offering ease of use and low assembly cost with high operating reliability. The compact design can be easily used for installation in narrow spaces. Integrated strain relief assures a reliable connection.

The Micro MATE-N-LOK 3mm connector system is a wire-to-wire and wire-to-board connector system with contacts on a 3mm [0.118”] centerline. Both single-row and dual-row configurations are available. Crimp, snap-in pin and receptacle contacts are used to terminate AWG 24-20 [0.2-0.6mm2] and AWG 30-26 [0.05-0.15mm2] wire. Plug and receptacle housings allow wire-to-wire and wire-to-panel configurations. Header assemblies for wire-to-board interconnections include vertical and right angle components. These IR reflow process compatible headers are available in through-hole and surfacemount configurations.

AMPOWER Terminals & Splices: Variety of styles

The AMPOWER terminal and splice product line is available in a variety of styles to suit your individual design requirements. AMPOWER terminals and splices are ideally suited for power generation and distribution. This makes electrical equipment such as generators, motors and welders (which are subject to continuous operation) a perfect application for AMPOWER products.

Switches: Cost effective, reliable and enhances productivity

The TE range of switches is designed to be cost-effective, reliable and to enhance productivity. Delivering a broad range of switch products that range from toggle, DIP switches and slide switches. In addition, customized switching solutions for customer applications from the mA-range up to 25 A are also offered. Rotary knobs, caps, boot seals and other accessories complete the extensive range.

Covering the widest possible variety of industrial applications, TE switches can be used anywhere including production lines, robotics, lifts, conveyers, control panels, vending machines cash dispensers and motion control systems

Relays: Cost effective solution for almost all main switching requirements

TE range of power relays provides a cost effective solution for almost all main switching requirements. Including the SCHRACK, Potter & Brumfield and OEG brands, these relays are for PCB, surface or rail mounting with up to 30 A capability. Products cover industrial, safety and many other applications - with solutions for high inrush, high temperature, energy saving and high reliability applications. All products meet the relevant international standards.

Cable Assemblies: Produces a wide range of standard and custom

TE produces a wide range of standard and custom cable assemblies and value added products for use in an endless list of applications across every industry. Value added cable assemblies can be custom-designed to meet individual requirements, and global manufacturing capabilities are also available for demand fulfilment based on customers needs.

Comprehensive engineering design and support teams can provide solutions for even the most demanding applications, from harsh environment to industrial applications. Solutions can be developed to meet individual needs and the entire project can be managed for the customer from conception through project launch - meeting quality, cost.

TE's value added products business development team can create comprehensive cost reduction roadmaps that provide a structured and systematic approach to achieving long-term cost targets. The overall aim is to create sustainable lowest-cost solutions through the use of proven cost-reduction techniques, combined with comprehensive design and manufacturing capabilities.

Wire and Cable: Smaller and lighter

These products utilise TE’s knowledge of materials and radiation chemistry to maximise the performance of materials which are used in exacting environments. By using precision extrusion, TE’s wire and cable product range is smaller and lighter when compared to other wires and cables that have a similar electrical performance. This then allows for a reduction in the size of cable accessories and connectors. The product range includes high performance insulated wires, coaxial and data bus cables, power cables, electronics wire and multi-core cables.

Heatshrink: Top performance at a low price

With today’s installation techniques, heat shrinkable products simply cannot be ignored. Due to easy processing and shrinking at relatively low temperatures, these products can be used in many applications. With a top performance at a low price, shrink products make it possible to accomplish lasting and safe mechanical and electrical protection of various parts. They also allow repairing of cables and cable connections. For the development of prototypes or small production runs, TE offers kits with several different types of shrink tubing, or for other applications an extensive range of heat shrinkable tubing is also offered.

Robots and Motors

Manufacturing companies throughout the world are demanding more productivity, efficiency, and accuracy from their operations. To meet these demands, companies are implementing more sophisticated Industrial robots and motors. On board intelligence, PC based, or PLC driven, these systems are networked together to provide a high degree of interoperability while maintaining consistent predictability. Due to the wide range of operating environments, IP65 – IP69 protection class components can be crucial for a robust and reliable system.

HTS Heavy Duty Connectors: Accommodate up to 5000 V, 420 A and 216 contacts

TE offers a range of heavy duty connectors which serve a wide range of industries, including industrial. This range includes inserts for signal and power applications as well as combination inserts for signal and power in the same insert. Modular inserts are also available, which allow the end user to create unrestricted combinations of different inserts.

HTS connectors will accommodate up to 5000 V, 420 A and 216 contacts. The inserts are available in RJ45, USB, FireWire, fibre optics, D-sub, coax, pneumatic,power and signal. The connector housings are made from die-cast aluminum and are classified IP65 to IP68. EMI/EMC and corrosion protection is also possible which is essential in Industrial environments.

Circular Plastic Connectors (CPC): Consists of four sizes of pin and socket connectors

The CPC (Circular Plastic Connector) family consists of four sizes of pin and socket connectors arranged in six different series, which permit a wide range of different contact types. These connectors are used as a rugged power input/output connector solution in commercial applications such as automotive, aviation, measurement and control technology, pharmaceuticals, mechanical engineering and machine controls. Rapid connect and disconnect is achieved with the use of a coupling ring which is optional in the metal version. As an extension of the standard CPC ranges, splash-proof connectors classified as IP65 and IP67 are also available, as are connectors with metal housings.

M8/M12 Connectors and Cord Sets: PVC and PUR jacketed cables for indoor and outdoor use

TE offers a line of M8/M12 products for use in the industrial and factory automation markets. This connector system follows the established industry standards and consists of single-ended cable assemblies in lengths of two to ten metres. The cable assemblies are available with both PVC and PUR jacketed cables for indoor and outdoor use. They also include options for straight or right angle over-molded connector ends, shielding and LEDs. Panel mount products are offered for both PCB mount or solder cup. Field terminable products are available in both screw-type or solder cup termination style. Y-adapters are available for splitting of control signals and double-ended cord-sets are available upon request.

Industrial Ethernet Products: Variety of connectors and active products for applications

TE offers a variety of connectors and active products for Industrial Ethernet applications. These will accommodate all of your connection needs, from ruggdised RJ45 connectors to Ethernet switches. Solutions for both IP20 and IP67 applications are available.

Passive Products
IP20 field-installable RJ45 plugs, IP67 plug and receptacle kits, IP20 and IP67 cable assemblies and Industrial Ethernet Cable.

Active Products
Industrial Ethernet switches, media converters and device servers.

MAG-MATE Terminals: Durable, efficient and low cost

The MAG-MATE terminal provides a durable, gas-tight electrical connection without the need to pre-strip the wire. The system uses insulation displacement technology in conjunction with a pre-determined design of plastic terminal pocket, which is moulded into the bobbin frame.

High speed coiling machines utilise MAG-MATE products, to achieve significant applied-cost savings due to quick and efficient application, especially when compared with soldered assembly. AMP semi-automatic application tooling machines are available for this low cost product.

Filters: Three main categories of filters available

Corcom brand is one of the worldwide market leaders in the field of EMC filter technologies. The range offers filter solutions based on more than 50 years experience for clients in industrial applications. A large selection of off-the-shelf filters and already-proven special filters are available, in order to provide an optimal solution for noise reduction problems. TE Connectivity also offers the possibility of developing a custom-designed filter specially tailored to customers’ requirements. Three main categories of filter are available.

• IEC Plug Filter - Power Entry Modules (PEM) & IEC Plugs
• Single-Phase Filters
• Three-Phase Filters

Passives: Quality passive components to help you in your design

As a leading manufacturer of passive components, TE serves a wide range of sectors, offering both standard and custom-designed solutions. Key resistor technologies are thick film, thin film, wire-wound and foil technology. These core processes can be adapted to achieve solutions both as standard components or specific to a customer’s design requirements. In addition, TE offers a market leading range of inductors and capacitors to satisfy all customer requirements and to minimise their purchasing efforts.

Cable Assemblies: Produces a wide range of standard and custom

TE produces a wide range of standard and custom cable assemblies and value added products for use in an endless list of applications across every industry. Value added cable assemblies can be custom-designed to meet individual requirements, and global manufacturing capabilities are also available for demand fulfilment based on customers needs.

Comprehensive engineering design and support teams can provide solutions for even the most demanding applications, from harsh environment to industrial applications. Solutions can be developed to meet individual needs and the entire project can be managed for the customer from conception through project launch - meeting quality, cost

TE's value added products business development team can create comprehensive cost reduction roadmaps that provide a structured and systematic approach to achieving long-term cost targets. The overall aim is to create sustainable lowest-cost solutions through the use of proven cost-reduction techniques, combined with comprehensive design and manufacturing capabilities.

Monitoring (HMI)

HMI (Human Machine Interface) is the communication device between the machine and the user. It is the center of all monitoring and control operations. With an increased demand for Web-based HMIs, applications have become more complex. Manufacturers are challenged with providing a user-friendly interface while meeting the required system features, environmental conditions, and high speed connectivity. The ability to easily upgrade system components, system software, and transfer or collect data is necessary to maintain technology leadership.

HTS Heavy Duty Connectors: Accommodate up to 5000 V, 420 A and 216 contacts

TE offers a range of heavy duty connectors which serve a wide range of industries, including industrial. This range includes inserts for signal and power applications as well as combination inserts for signal and power in the same insert. Modular inserts are also available, which allow the end user to create unrestricted combinations of different inserts.

HTS connectors will accommodate up to 5000 V, 420 A and 216 contacts. The inserts are available in RJ45, USB, FireWire, fibre optics, D-sub, coax, pneumatic,power and signal. The connector housings are made from die-cast aluminum and are classified IP65 to IP68. EMI/EMC and corrosion protection is also possible which is essential in Industrial environments.

Circular Plastic Connectors (CPC): Consists of four sizes of pin and socket connectors

The CPC (Circular Plastic Connector) family consists of four sizes of pin and socket connectors arranged in six different series, which permit a wide range of different contact types. These connectors are used as a rugged power input/output connector solution in commercial applications such as automotive, aviation, measurement and control technology, pharmaceuticals, mechanical engineering and machine controls. Rapid connect and disconnect is achieved with the use of a coupling ring which is optional in the metal version. As an extension of the standard CPC ranges, splash-proof connectors classified as IP65 and IP67 are also available, as are connectors with metal housings.

Terminal Blocks: Offers wide range of terminal blocks

TE offers an extremely wide range of terminal blocks for all customer requirements in an industrial environment. The portfolio also features the special rising cage clamp design. The modular design of terminal block connectors consists of one-piece board-mount terminal blocks and plug connectors, with mating straight and right angle shrouded headers. A special version - which can be mated either 90° or 180° - completes the product line.

Dynamic Series: Solutions for wire-to-wire, wire-to-panel and wire-to-board applications

Dynamic Series Connectors are the perfect solution for wire-to-wire, wire-to-panel and wire-to-board applications. The Dynamic Series family of products offers solutions for both signal and power, and is further segmented by current rating. The D-1000 series offers the smallest centerline spacing of 2mm (0.078") and 3 to 5A per line whilst the D-5000 series offers the largest centerline spacing of 10.16mm (0.400") and 12.5 to 48A per line.

The Dynamic Series family of products has a connector solution for almost all applications, and new additions to this series are constantly being made.

Industrial Ethernet Products: Variety of connectors and active products for applications

TE offers a variety of connectors and active products for Industrial Ethernet applications. These will accommodate all of your connection needs, from ruggdised RJ45 connectors to Ethernet switches. Solutions for both IP20 and IP67 applications are available.

Passive Products
IP20 field-installable RJ45 plugs, IP67 plug and receptacle kits, IP20 and IP67 cable assemblies and Industrial Ethernet Cable.

Active Products
Industrial Ethernet switches, media converters and device servers.

Industrial Mini I/O Connector: Can be used in a variety of applications

Ethernet connectivity at 1/4 the size. TE’s Industrial Mini I/O connector is 1/4 the size of standard RJ45 connectors. At 1Gbit per second speed, it can be used in a variety of applications. Two points of contact and a metallic latch make this ideal for high vibration industrial applications.

MATE-N-LOK Connector System: Reliable, versatile and ease of use

MATE-N-LOK products are a reliable, versatile and environmentally-friendly connector system with crimp poke contacts, available in strip or loose piece. Efficient polarisation and connector latching are features of this economical connector range.

The Mini-Universal MATE-N-LOK connector was developed for low voltage halogen lamp termination, offering ease of use and low assembly cost with high operating reliability. The compact design can be easily used for installation in narrow spaces. Integrated strain relief assures a reliable connection.

The Micro MATE-N-LOK 3mm connector system is a wire-to-wire and wire-to-board connector system with contacts on a 3mm [0.118”] centerline. Both single-row and dual-row configurations are available. Crimp, snap-in pin and receptacle contacts are used to terminate AWG 24-20 [0.2-0.6mm2] and AWG 30-26 [0.05-0.15mm2] wire. Plug and receptacle housings allow wire-to-wire and wire-to-panel configurations. Header assemblies for wire-to-board interconnections include vertical and right angle components. These IR reflow process compatible headers are available in through-hole and surfacemount configurations.

Switches: Cost effective, reliable and enhances productivity

The TE range of switches is designed to be cost-effective, reliable and to enhance productivity. Delivering a broad range of switch products that range from toggle, DIP switches and slide switches. In addition, customized switching solutions for customer applications from the mA-range up to 25 A are also offered. Rotary knobs, caps, boot seals and other accessories complete the extensive range.

Covering the widest possible variety of industrial applications, TE switches can be used anywhere including production lines, robotics, lifts, conveyers, control panels, vending machines cash dispensers and motion control systems

Relays: Cost effective solution for almost all main switching requirements

TE range of power relays provides a cost effective solution for almost all main switching requirements. Including the SCHRACK, Potter & Brumfield and OEG brands, these relays are for PCB, surface or rail mounting with up to 30 A capability. Products cover industrial, safety and many other applications - with solutions for high inrush, high temperature, energy saving and high reliability applications. All products meet the relevant international standards.

Filters: Three main categories of filters available

Corcom brand is one of the worldwide market leaders in the field of EMC filter technologies. The range offers filter solutions based on more than 50 years experience for clients in industrial applications. A large selection of off-the-shelf filters and already-proven special filters are available, in order to provide an optimal solution for noise reduction problems. TE Connectivity also offers the possibility of developing a custom-designed filter specially tailored to customers’ requirements. Three main categories of filter are available.

• IEC Plug Filter - Power Entry Modules (PEM) & IEC Plugs
• Single-Phase Filters
• Three-Phase Filters

Wire and Cable: Smaller and lighter

These products utilise TE’s knowledge of materials and radiation chemistry to maximise the performance of materials which are used in exacting environments. By using precision extrusion, TE’s wire and cable product range is smaller and lighter when compared to other wires and cables that have a similar electrical performance. This then allows for a reduction in the size of cable accessories and connectors. The product range includes high performance insulated wires, coaxial and data bus cables, power cables, electronics wire and multi-core cables.